Whitfield auger making noise
Mike,
I'm not sure if it is really a bushing or simply a machined surface in the
top of the pellet chute where the top end of the auger fits. It looked
like a steel bushing when I looked with a mirror. I didn't want to move the
stove or I could have probably had a better look. At first I thought I could
remove the auger housing by drilling out the rivets in the hopper and on the
back of the auger housing, but it still wouldn't budge, then I discovered that
the entire assembly is welded to the firebox.
It's about 9" from the top of the auger housing to the bottom auger flange. I
cut a 12" piece of EMT conduit, then wrapped tape around the end of the flex
shaft just next to the collet so the shaft would be snug inside the pipe. After
slipping this pipe over the flex shaft, I taped the bottom end of the pipe to
the shaft to keep the pipe from sliding up or down. I then wrapped a few layers
of tape around the outside end of the pipe nearest the collet so that it
wouldn't go into the bushing. I inserted a sanding drum type attachment into the
collet. I now had a stiff housing around my flex dremel shaft with 3" to hold
onto so that I could locate the bushing with the business end of the dremel. It
took a bit to find my target but I was eventually successful. The tape around
the outside of the pipe provided a stop so I wouldn't go too far Using low
speeds I then burnished the inside of the bushing (or whatever is in there.)
Not knowing the material I was working on, I was careful not to overdo
anything and spent only 30 seconds or so on the actual polishing. I inserted the
auger and it seemed very smooth so I figured I was done. Next step, "What do I
use for lubrication?" The hardware store and auto parts store offered brake
caliper lube as the only high temp lube, but neither showed a temp
rating. I found a rating of 1600 F on some anti seize compound, so I
liberally applied it to both bearing surfaces on the augur and re-assembled.
The auger appeared to operate very smoothly and could not be heard at all with
an ear next to the pellet chute inside the firebox when turning by hand.
It's a warm day so I won't really know if I cured the noise problem for a
couple days, but I suspect I did. I guess I won't know for another couple years
if it (and the lube) was a long term fix. I'm a bit concerned that the pellet
dust might mix with the lube and the heat could be a catalyst to gum things up
pretty bad. If so, I'll repeat the procedure without the lube.
A hint for anyone doing auger work: Before re-installing the motor, turn
the auger by hand to fill it with pellets until they drop into the grate. This
saves a lot of time on startup.